Process Development (USP/DSP)
Your product deserves the best process.
Our multidisciplinary and collaborative approach in process development assures smooth workflows, resulting in competitive timelines, at a reasonable cost, and the maximum quality and yield for your molecule. Moreover, our aim is to fully understand each product, empowering you to master yours even better.
Integrated Process Development Services for Maximum Outcome
Based on our years of experience, we initiate process development at an early stage in order to set the course for successful development and identify potential. Therefor we rely on material production from pools to perform the initial parameter screening. This is done in close collaboration with you in order to define process expectations.
Our integrated approach to cell line and process development minimizes unwanted variants from the start and maximizes production yield. Through inter-departmental collaboration, we optimize key process conditions to establish a robust, scalable process for consistent large-scale manufacturing.
Collaborative & Integrated Approach
A cross-departmental project team ensures interdisciplinary collaboration between cell line development (CLD), upstream and downstream process development (USP/DSP) and quality control (QC) from the earliest stages of each project. Additionally, the analytical groups in CLD, USP, DSP, and QC work closely together in method development, method transfer, and the establishment of product-specific standards. The integrated structure of the USP and DSP teams ensures seamless collaboration between development scientists and production engineers, ensuring a robust and reliable process transfer, from development to full-scale production.Robust and Economic Platform Processes
Our robust and scalable USP platform process forms the foundation of every process development project. This platform supports either rapid and efficient development (e. g., fast track) or provides a solid base for more comprehensive process optimization. Our DSP platform processes and the analytical framework create an opportunity for efficient but flexible developments - the suitability of the DSP platform will be assessed as part of the early process development. The integrated formulation development ensures maximum understanding of your product behaviour and therefor helps to optimize your downstream process. This synchronized approach ensures a seamless workflow and is crucial for the successful production of the drug substance, thus paving the way for your product's success.State-of-the-Art Technologies
Successful process development is ensured through our state-of-the-art facilities and innovative process design strategies. Whether you need a standard fed-batch process or an intensified approach, our diverse range of systems ensures consistent performance across various production scales. We continuously optimize our processes by leveraging the latest advancements in technology and methodology. High-throughput and automated methods, along with complex design of experiments (DoE), ensure the highest levels of consistency and quality throughout process development.
Modular Service Concept
Our modular service concept provides maximum flexibility and can be tailored to your product's specific needs. Whether you require early process development, fast-track modules or advanced development for bi-/multi-specific antibodies, our services can be booked as a complete package or in individual steps.
Additionally, we offer a range of supplementary services, including USP intensification, formulation studies, and integrated virus clearance studies with at least two orthogonal steps, starting from Phase I production.
Process Steps
Upstream Process Development
Robust and Efficient Mammalian Cell Production Processes for Bioreactors of Varying Scales
We specialize in process development for fed-batch and intensified fed-batch cultivation modes. We support a wide range of recombinant protein formats, including IgG1 and IgG4 as well as bi-/multi-specific antibodies, cytokines, and clotting factors. For existing cell lines or processes, we also offer seamless tech transfer and process optimization.
Our expertise also extends to both small-scale and lab scale perfusion setup investigations, which utilize either ATF® technology or rocked motion bioreactors with integrated perfusion membranes. In all cases, we prioritize product quality, performance, manufacturability, and yield. To achieve this, we employ modern bioreactor systems ranging, from 15 ml to 1000 L, along with advanced seed train development, including N-1 perfusion. Finally, we ensure optimal cell harvest procedures to maximize yield at every step.
Downstream Process Development
Reliable Downstream Processes and Confirmation for the Purification of Recombinant Proteins
The development of downstream processes is at the heart of every ProBioGen manufacturing project. By combining different filtration and chromatography techniques, we develop customized processes that are tailored for each product. This allows us to ensure the highest possible product purity for our customers while simultaneously maximizing process yield. With over 25 years of experience in protein purification, our expertise covers a wide range of antibody formats (e. g., IgG1, IgG4, bispecific and multispecific antibodies), as well as the production of glycoproteins and multimeric glycoproteins. This enables us to ensure the development of robust and pioneering market processes.
Formulation Development
Determination of the Most Suitable Formulation for Your Product Using HTD (High-Throughput Development)
At ProBioGen, we have developed a multi-phase strategy for identifying the optimal buffer for your product. In the first phase (high-throughput screening), different starting conditions are tested in at least two buffer systems using design of experiments (DoE). The second phase involves optimizing the best candidate before evaluating long-term stability with the selected buffer.
A range of analyses and stress conditions are performed to thoroughly evaluate the stability of your product. These assessments help determine how your product behaves under different conditions and over time. This ensures a consistent quality.
We use high-throughput development (HTPD) to achieve the most suitable buffer for your product. For projects ranging from cell line development to manufacturing, we start formulation development as early as possible in order to achieve the shortest timelines. However, we also offer our high-throughput formulation development as a stand-alone service.
More on Formulation Development as a stand-alone-service
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Our Promise To You
Our Promise to You
Rely on Fast Timelines
- One-Stop-Shop with seamless, integrated Services
- Parallel Processes
- Efficient project execution
- Do it right from the beginning
Get Your High Quality Candidate
- Scientific excellence
- Deep understanding for molecule / Long + broad experience
- Strong Analytics teams and stellar quality management services
- Enabling technologies
Have the Flexibility You Need
- Modular Offering
- Customer Centricity/ Strong Partnership Approach
- Experienced Project Managers and efficient decision-making
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One-Stop-Shop with seamles, integrated Services Parallel Processes
-
Efficient project execution
-
Do it right from the beginning
-
Scientific excellence
-
Deep understanding for molecule / Long + broad experience
-
Strong Analytics teams and stellar quality management services
-
Enabling technologies
-
Modular Offering
-
Customer Centricity/ Strong Partnership Approach
-
Experienced Project Managers and efficient decision making
Competitive Timelines
- Platform approach streamlines process design
- Integrated teams ensure seemless transfers
- Innovative technologies facilitate robust process development
Cost-Efficient Processes
- Data driven decisions
- Integrated process development to streamline workflows
- Scale-Up efficiency to avoid costly rework and adjustments
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Tailor Made-Solutions
- Extensive expertise, enabling maximal flexibility and adaptability
- Modular services customized to your needs
- In-house analytical teams for all method development
Performance Data
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